Testing & troubleshooting

CAN Bus Testing & Troubleshooting

TKE Technology provides CAN bus troubleshooting and testing services to identify communication issues, validate system performance and resolve network faults efficiently.

Device communication failures, network errors and warnings, wiring and termination issues?

Discuss your CAN network issue and we’ll help determine the best next step.

Testing & Troubleshooting services

Communication system fault finding

Diagnosis and troubleshooting of communication system issues in industrial control systems, including protocol-level analysis and network communication errors.

Physical layer communication fault finding

Identification and resolution of physical layer communication issues such as cabling faults, termination problems, voltage reflections, EMC disturbances, and topology errors.

Control system implementation validation and review

Comprehensive validation and technical review of control system design implementations, including hardware and software, to ensure correct functionality and system reliability.

CAN hardware implementation and validation

Validation of CAN hardware implementations and product development solutions to ensure correct wiring and network configuration for reliable CAN bus communication.

Pre-study for CANopen node conformance testing (CCT)

Prestudy for CANopen node conformance testing using CiA Conformance Test Tool (CCT) to help verify compliance with the CANopen standard and ensure interoperability with other CANopen devices.

Finding the Root Cause

From intermittent communication errors to complex network faults, we help engineers identify, diagnose, and resolve CAN and CANopen issues efficiently.

Intermittent communication errors

We identify intermittent CAN communication errors by analyzing network traffic, error frames, timing and physical layer signals to determine the root cause of unreliable communication.

Wiring & termination problems

Incorrect wiring, termination and grounding can cause reflections, signal degradation and communication failures. We measure and analyze the physical CAN network to locate and resolve these issues.

CAN bus overload & signal quality

High bus load and poor signal quality can reduce network reliability and cause communication errors. We analyze bus utilization, message timing and signal integrity to identify performance bottlenecks.

Resolving bus load and timing issues

We analyze CAN message timing, priorities and network load to identify communication bottlenecks and optimize network performance for reliable real-time operation.

Device interoperability issues

We investigate compatibility and protocol implementation issues between CAN and CANopen devices to ensure reliable communication and interoperability across the network.

Our CAN testing and troubleshooting services support systems used in mobile machinery, marine applications, energy storage systems and defence applications.

Locating physical layer faults

We use measurements and CAN network analysis to locate cabling, connector, termination, grounding and EMC-related faults that can affect communication reliability.

Testing and troubleshooting is part of TKE Technology’s broader engineering expertise, covering control system design, product development, CAN training and intelligent systems.

Intermittent communication errors

We identify intermittent CAN communication errors by analyzing network traffic, error frames, timing and physical layer signals to determine the root cause of unreliable communication.

Wiring & termination problems

Incorrect wiring, termination and grounding can cause reflections, signal degradation and communication failures. We measure and analyze the physical CAN network to locate and resolve these issues.

CAN bus overload & signal quality

High bus load and poor signal quality can reduce network reliability and cause communication errors. We analyze bus utilization, message timing and signal integrity to identify performance bottlenecks.

Resolving bus load and timing issues

We analyze CAN message timing, priorities and network load to identify communication bottlenecks and optimize network performance for reliable real-time operation.

Device interoperability issues

We investigate compatibility and protocol implementation issues between CAN and CANopen devices to ensure reliable communication and interoperability across the network.

Our CAN testing and troubleshooting services support systems used in mobile machinery, marine applications, energy storage systems and defence applications.

Locating physical layer faults

We use measurements and CAN network analysis to locate cabling, connector, termination, grounding and EMC-related faults that can affect communication reliability.

Testing and troubleshooting is part of TKE Technology’s broader engineering expertise, covering control system design, product development, CAN training and intelligent systems.

Case studies

How can TKE Technology help troubleshoot and test a CAN bus system?

TKE Technology helps identify and resolve CAN and CANopen communication problems in industrial and mobile machinery. Our testing and troubleshooting services cover network traffic analysis, error frames, bus load, message timing, physical layer signals, wiring, termination, grounding, EMC disturbances, and device interoperability.

We can support both new and existing control systems by locating the root cause of communication faults, validating CAN hardware and system implementations, reviewing protocol configurations, and improving network reliability and performance. Troubleshooting can be carried out remotely or on-site, depending on the system and the issue.

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FAQ

  • CAN bus communication errors
  • CANopen interoperability issues
  • Device implementation faults
  • Wiring and termination problems
  • EMC-related communication disturbances
  • Network performance bottlenecks
  • Certification preparation and validation
  • Protocol implementation reviews

CAN network analysis involves examining network traffic, message timing, error frames, bus load, and physical layer signals to identify communication issues and optimize network performance.

Common causes include incorrect termination, wiring faults, signal reflections, EMC interference, grounding issues, overloaded networks, configuration errors, and device implementation issues. Identifying the root cause typically requires network analysis and diagnostics.

We analyze network traffic, inspect physical layer conditions, review configurations, and validate protocol implementations to identify root causes.

Testing is recommended during system development, before commissioning, after major modifications, when communication issues occur, or when preparing for certification and validation activities.

CANopen conformance testing verifies that a device correctly implements the CANopen standard and can communicate reliably with other CANopen devices.

Yes. We perform implementation reviews, interoperability testing, and CANopen conformance testing. Validation helps ensure interoperability, reduces integration risks, improves reliability, and identifies implementation issues before deployment

Yes. Depending on the project, troubleshooting and testing can be performed remotely or on-site to investigate communication issues directly in the operational environment.

The timeline depends on the complexity of the system and the nature of the issue. Simple faults can often be identified quickly, while more complex problems may require detailed measurements and analysis.

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